Saturday, 28 March 2015

Facilities planning and Design

FACILITIES PLANNING AND DESIGN
Definitions and Goals.
1)      Physical : pertains to material existence measured by weight, motion, and resistance
2)      Design : refers to the broad function of developing the facility.
3)      Layout : refers to the process of arranging the physical facilities.

Preliminary Preparation for Facility Planning
1)      Trends Affecting Foodservice Design
a.       Changes in patterns of dining out
b.      Change in desired menu items
c.       Concern for employees
d.      Concern of the environment
e.      Economic factors
ü  Work flow à essential for the efficient use of labor.
ü  Traffic flow à refers to the ease with which customers can move around the facility.
ü  Energy use à involves considering both the type of energy to be used ( gas, electricity, or steam) and how efficiently it is used.
ü  Resource maximization à often requires negotiating the best balance among finite resources.
f.        Built-in Safety, sanitation and reduction.
2)      Information on Developments in Design and Equipment.
3)      Regulatory Considerations
4)      Special considerations for Specific Types of Foodservices
§  Commercial Facilities
§  Schools and Universities
§  In-plant Facilities
§  Hospitals and Health Care Centers
§  Correctional Facilities
Steps in The Planning Procedure
1)      The prospectus
Ø  A written plan for a building/designing project that details all elements of the situation being planned, used as a guide and communication tool to aid clear understanding by all who are involved in the planning.
Ø  The prospectus usually contains 3 major sections:
i.                     Rationale à title, reason, or need for project and its goal, objectives, policies and procedures
ii.                   Physical and operational characteristics à architectural designs and features, all details about the menu
iii.                  Regulatory information à built-in sanitation, safety, and noise control features.
2)      The planning team
3)      Feasibility study
4)      Menu analysis

5)      Architectural features
ü  Building style and materials
ü  Floors
ü  Walls, ceilings and noise reduction
ü  Lighting
ü  Heating, ventilation and air conditioning
ü  Built-in refrigeration
ü  Plumbing
ü  Electricity
6)      Budget/cost relationship

Design Development
1)      Space allowances and relationships
§  Flow diagram of space relationships
2)      Schematic drawing
§  General guidelines

Work Areas
*      Receiving  à includes an outside platform or loading dock, preferably covered and adjacent floor space
*      Storing and issuing food à should be close to the delivery entrance so goods will not have to be moved far to be stored.
*      Pre-preparation à a central ingredient room and vegetable preparation area
*      Preparation à included butcher blocks, an electric saw and grinder, sinks, storage trays, and refrigerators.
*      Food assembly/serving à may be at various preparation centers in the kitchen where servers pick up their orders for table service.
*      Warewashing à dishes, silverware, glassware, trays and pots and pans.
*      Supporting services à supporting /auxiliary services must not be forgotten when planning a facility.
1)      Mechanics of Drawing
2)      Designing by computer
3)      Architect’s blueprints
4)      Specifications and contract documents
5)      Bids, contracts, construction and inspection. 

Service

SERVICE

Methods of Assembly, Delivery and Service
1.       Centralized delivery-service system
*      Prepared foods are portioned and assembled for individual meals at a central area in or adjacent to the main kitchen.
2.       Decentralized delivery-service systems
*      Bulk quantities of hot and/or cold prepared foods are sent to serving galleys or ward kitchen located throughout the facility, where reheating, portioning and meal assembly take place.
*      The types of foodservice that use this system include large hospitals and medical centers, and school.
*      Costs and values of centralized versus decentralized methods should be studied and carefully considered before deciding on which one to adopt.
Assembly
ü  The piecing together of prepared menu items to complete an entire meal.
ü  Assembly can occur at a number of points along the sequence of process steps depending on type of foodservice operation.

ü  Tray assembly
Ø  Two major systems are used to assemble meal trays.
Ø  Food is assembled at a central location usually the production kitchen; using a tray line and then various distribution methods are used to deliver the trays to units.

Factors Affecting Choice of Distribution Systems
1)      Type of Foodservice System
o   Used to determine to some extent its own needs for delivery and service.
o   Menu items processed in the commissary are either held in bulk or portioned.
o   3 alternatives for this holding are frozen, chilled or hot-held.


2)      Kind of Foodservice Organization
o   The type of organization determines to a large extent the delivery and service system requirements.
o   Large numbers of people must be served quickly.
o   Large hotels may have several types of service within the facility, including a counter or coffee shop for fast meals and table service dining rooms.

3)      Size and Physical Layout of Facilities
o   The size and building arrangement of the facility are additional factors to consider when selecting delivery systems.
o   The distance and the routing from production to service areas are points for consideration.
4)      Style of Service
Ø  Self-service à cafeteria, buffet, vended
Ø  Tray service à centralized or decentralized
Ø  Wait service à for table, counter, or drive-up facilities
Ø  Portable service à meals delivered to home or office throughout an industrial plant


5)      Skill Level of Available Personnel
Ø  Labor needs and required skills vary for different types of delivery systems and for the equipment used in each type of system.
Ø  A training program should be designed to give the employees a well trained in the use, care and safety features of equipment and delivery procedures.
6)      Economic Factors
Ø  Labor and equipment required for the various delivery-service systems must be calculated and evaluated in relation to budget allocations.
Ø  Economic factors play a part in deciding where and how frozen or chilled foods should be reheated, assembled and served.
7)      Quality Standard for Food and Microbial Safety
Ø  Management establishes standard for food quality and safety, then selects equipment for heating, holding, and transporting food to achieve those standard.
Ø  Microbial quality of menu items is dependent on the type of food, quality of raw ingredients, batch size, and type of equipment used for cooking and position of menu items in foodservice equipment.
Ø  Time and temperature relationship are also important in nutrient retention and for sensory qualities of food products.
8)      Timing Required for Meal Service
Ø  The time of day desired or established for meals is another factor influencing the choice of a delivery-service system.
Ø  Many serving stations and adequate personnel for each station are prerequisites for achieving the time objective.
9)      Space Requirements or Space Available
v  The delivery-service system preferred should be stated early in the facility planning process so adequate space will be available for those foodservice activities.
v  Decentralized systems require less space in the main kitchen
10)   Energy Usage
v  A concern for energy use and its conservation plays a role in deciding on a delivery-service system.
v  Energy awareness is on the increase again
v  Energy savings are an important consideration in delivery system and equipment selection.

Equipment Needs
ü  In general :  fixed or built in, mobile and portable
ü  For a specific use: reheating, assembling, temperature maintenance, transporting and serving
ü  For each of the 4 foodservice system:
i.                     Conventional
ii.                   Commissary
iii.                  Ready-prepared
iv.                 Assembly/serve

1)      General Classification of Delivery-Service Equipment
a)      Fixed or Built-in Equipment
*      Equipment that is fixed or built in should be planned as an integral part of the structure at the time a facility is being built.
*      The automated cart transport or monorail.
*      Other fixed equipment includes elevators, manual or power-driven conveyors for horizontal movement.
b)      Mobile Equipment
*      The equipment that is moved on wheels or casters.
*      Includes delivery trucks for off-premise use to transport food from a commissary or central kitchen to the meal sites.
*      Movable carts and trucks,
*      Some movable carts are designed to accommodate the plates of hot food for banquet service.

c)       Portable Equipment
*      Items that can be carried, as opposed to mobile equipment that is moved on wheels or casters.

d)      Pellet Disc
*      Preheated and at mealtime is placed in a metal base.
*      This hot metal pellet radiates heat and keeps the meal at serving temperature for approximately 40 to 45 minutes.
e)      Insulated Trays with Insulated Covers
*      Designed with a variety of configurations for the different types of dishes used for the menu of the day.

2)      Equipment for Specific Uses
i.                     Reheating Frozen or Chilled Foods
v  All food must be reheated at serving time if it have frozen or chilled before.
v  The equipment that uses for reheated included convection ovens, conduction (conventional) ovens, microwave ovens and infrared ovens.
ii.                   Meal Assembly
v  An important step in the delivery-service system.
v  Different types of establishment and the activities involved must be suited to the specific needs of each.
v  Required that the various menu items that make up a meal be collected and put in one place.
v  The most complex type of assembly is that of tray service for many patients and consumer.



iii.                  Temperature Maintenance and Holding
v  Foods prepared and ready for service often must be held for short periods until needed.
v  The heated storage cabinets will not heat the food but will maintain the temperature of the food for short periods.
iv.                 Transportation and Delivery
v  Roll-in refrigerator units serve as transport equipment
v  The manager must identify the specific needs of the organization when choosing the transportation and delivery.
v.                   Serving
v  The service is different according to the types of foodservice.
Styles of Service
1)      Self-service : cafeteria-traditional, free flow, or scramble, machine vended, buffet, smorgasbord, salad bar an drive-up
2)      Tray service : centralized or decentralized
3)      Wait service : counter, table-American , French, Russian, family, banquet
4)      Portable meals : off-premise or on-premise delivery
 Customer Service
ü  Refers to the interactions between customers and service staff.
ü  A sampling of some standard for guest relations program:
§  Anticipate needs
§  Be observant of customers’ behavior and environment
§  Never say “I don’t know” to a customer.
§  Be positive
§  Be specific
§  Admit mistakes and take action to satisfy the customer.